Mach 2018

09-13 April 2018

nec birmingham uk

Lloyds Bank

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Pemamo MVRL160 the micron within everyone's reach

Pemamo MVRL160 the micron within everyone's reach



  • Application areas
  • Composites
  • Cutting tools
  • Hard machining
  • Tooling
  • Micro machining
  • Multi-function cutting tools
  • Tooling devices
  • Mould and die
  • Cutting tools
  • One hit machining
  • Grinding - Viper, etc
  • Forming
  • Bar, section and tube working machines
  • Bar, section and tube machines; other
  • Tube forming, welding and cutting-off machines
  • Grinding & Abrasives
  • Abrasive tools and products
  • Abrasive and polishing pastes
  • Bonded abrasive products
  • Coated abrasives
  • Diamond grinding wheels, diamond paste and abrasives
  • Dressing tools
  • Grinding wheels, abrasive discs and belts
  • Honing, lapping and polishing tools
  • Other grinding tools and accessories
  • Superfinishing process materials
  • Two axis + live tooling
  • Grinding machines
  • Abrasive band grinding machines
  • Camshaft and crankshaft grinding machines
  • Centreless grinding machines
  • Creep feed grinders
  • Cylindrical grinding machines
  • Grinding machines; other
  • Horizontal spindle surface grinding machines
  • Internal grinding machines
  • Special purpose grinding machines
  • Superfinishing machines
  • Universal cylindrical grinding machines
  • Vertical spindle surface grinding machines
  • Tool grinding machines
  • Tool and cutter sharpening machines; other
  • Universal tool and cutter grinding machines
  • Metalcutting
  • Deburring machines
  • Gear cutting and finishing machines
  • Gear cutting and hobbing machines
  • Gear grinding machines
  • Gear Polishing, Lapping and honing machines
  • Marking and engraving
  • Laser marking machines
  • Precision Electro Chemical Machining
  • Sawing and cutting-off machines
  • Sawing machines; other
  • Surface Finishing
  • Honing, lapping hand polishing machines
  • Honing machines
  • Special purpose polishing machines
  • Superfinishing equipment
  • Tooling
  • Cutting tools
  • Broaching tools
  • Diamond cutting tools
  • Drills - carbide and indexable insert
  • Drills - high speed steel
  • Drills - other
  • End mills
  • Engraving tools
  • Gear tools
  • Gun drills
  • Indexable inserts
  • Metal cutting tools; other
  • Milling cutters - indexable insert
  • Milling cutters - other
  • Reamers
  • Threading tools - taps, rolling, dies, etc.
  • Tool presetters and tool balancing
  • Tool checking devices, measuring systems, feedback gauging
  • Tool measuring and setting units
The MVRL 160 machine was presented at the EMO in 1-spindle configuration and equipped with a 2-position rotary table. Depending on customer’s needs, this version may be underequipped. For this reason, the company continued its developments and will present a 2-spindle configuration with a 6-position rotary table at GrindTec. Mr. Grimm, CEO , says: “Our customers wished to have more possibilities, for example, roughing-finishing or roughing-brushing in the same machine. The two-spindle version answers perfectly to this desire.” The spindles are totally independent and allow many combinations of operations. The machine is modular and a three-spindle version is also available. Mr. Decker adds: “In addition we offer many possibilities at the level of how we support parts, from a simple cross table to 2, 4 or 6-position rotary tables and even a linear transfer system”. According to the needs, the machines can also be mounted in parallel to increase significantly the number of operations while remaining in a very low foot print. For everyone to be able to work with such a modular machine, adaptable on request, offering the accuracy of the tenth of a micron is a dream comes true for many companies. What about its manipulation and programming? Mr. Decker says: “Loading and unloading of the machine are performed in hidden time, and changes of set-ups require a few minutes only. The machine is ideal for the realization of batch sizes between 1’000 and 300’000 parts”. This for a reduced investment compared to some «big solutions» available on the market. “There is no CNC programming to perform; we have developed an expert system that allows anyone to guarantee perfect work within the accuracy of the tenth of a micron. According to machining and production conditions, the operator is guided across a very visual and intuitive interface” adds Mr. Grimm. Pemamo’s know-how is embedded in the system and available to all operators. Fully integrated compact solution Regardless of the type of selected MVRL (number of spindles, kind of table), the machine is designed on the same basis and 80 to 90% of the components are identical; it is a good guarantee of reliability. And if Pemamo innovates, it is relying on its long history. Indeed, the inventor of the technology of continuous expansion of tools always uses this in its ultra-modern machines. Questioned about the future, Mr. Grimm says: “When you need to count on holes of small diameters offering micrometric accuracies and moreover with controlled surfaces finishes, honing technology is a must and it is now available as never before with our MVRL 160 modular system”.
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